Temperature Validation Testing

Accelerated Aging Testing of Packaging

Accelerated aging testing is a process of testing and evaluating the long-term durability and reliability of products by subjecting them to accelerated environmental stresses. The testing process involves exposing products to harsher conditions than they would typically encounter during their expected life span. The purpose of this test is to predict the effects of aging and wear on the product in a shorter time frame. 

This aging testing method is used in many industries, including automotive, aerospace, medical devices, and consumer products. The test assesses the durability and reliability of their products under different environmental conditions.

The purpose of accelerated aging packaging testing is to identify potential problems or weaknesses in a product’s design or materials that could result in product failure or reduced performance over time.

The testing process is designed to simulate years of real-life exposure to environmental factors such as temperature, humidity, and light, and to speed up the aging process to a matter of weeks or months, instead of years.

The accelerated aging testing process involves several steps:

Specifying test conditions: This involves defining specific environmental factors that a product will be exposed to. For example, temperature, humidity, and light intensity.

Test sample preparation: Product samples are prepared and packaged in a way that replicates how they would be used in real-life situations. For example, medical devices are packaged in their usual packaging, and automotive parts are installed in a vehicle or on a test rig.

Exposure to environmental stressors: After sample preparation, the product samples are exposed to accelerated environmental stressors for a predetermined period of time. This is carried out using environmental test chambers, where temperature and humidity levels can be precisely controlled.

Monitoring: During the testing process, the product samples are monitored to record any changes in their physical or chemical properties. This includes changes in color, strength, and flexibility. Next, the data is collected and reviewed to find out if the product has passed or failed testing.

Data analysis: The data collected during testing is analyzed to assess the effects of accelerated aging on the product. This information is then used to make any necessary adjustments to the product design or materials.

Reporting: After data is analyzed, a detailed report is generated that documents the testing procedures, results, and conclusions. The report may also include guidance for improving the product design or materials selection.

Expert Accelerated Aging Testing Facility

Keystone Compliance is recognized as an industry leader in accelerated aging package testing. Our lab features dozens of temperature and humidity chambers of various sizes and capabilities. We can test packages ranging in sizes of small vials and boxes to multiple oversized pallets.

Our temperature and humidity capabilities are limitless. In addition to having a wide operating range from low to high temperature, we also offer thermal shock testing. Our thermal shock chambers have a temperature transition time of three to five seconds.

Contact us to receive a quote on your next accelerated aging test program.