Thermal Mapping & Package Integrity Testing

Cold Chain Thermal Mapping and Temperature Validation

Thermal mapping involves monitoring and mapping the temperature distribution of a storage area. This includes warehouses or refrigerators, to ensure that temperature-sensitive products remain within the recommended temperature range.

The primary goal of thermal package mapping is to identify the areas within a storage area that experience temperature fluctuations. These fluctuations could affect the quality and efficacy of temperature-sensitive products. Products include pharmaceuticals, vaccines, and food products, which have strict temperature requirements to maintain their integrity during transportation and storage

This process is necessary because small variations in temperature can significantly affect the quality and efficacy of these products. This potentially results in significant financial losses or even harm to consumers.

The process of thermal packaging mapping involves placing temperature sensors throughout the storage area to monitor the temperature distribution over a period of time. These sensors measure and record the temperature at various locations within the storage area. They also provide a detailed picture of the temperature distribution. This information is then used to identify the areas that experience temperature fluctuations and to develop strategies to address these issues.

Once the temperature mapping process is complete, the data collected is analyzed to identify any temperature deviations from the recommended range. The results of the analysis are then used to establish acceptance criteria, which are the limits of acceptable temperature deviations. These acceptance criteria are established based on the specific requirements of the products being stored, as different products have different temperature range requirements.

There are several benefits of temperature mapping packages in the cold chain industry. The first is that it helps to ensure that temperature-sensitive products remain within the recommended temperature range, which ensures their efficacy and safety. This can help to reduce financial losses resulting from product spoilage and recalls, as well as to avoid harm to consumers.

Thermal package analysis helps to identify areas of the storage area that experience temperature fluctuations, enabling companies to take corrective actions to address these issues. This package analysis is often required by regulatory agencies, such as the Food and Drug Administration (FDA), as part of compliance with good manufacturing practices (GMPs).

Expert Package and Temperature Validation Package Testing

Keystone Package Testing is an ISTA-certified cold chain thermal mapping lab with international accreditation, competitive pricing, and quick turnaround time. Please request a quote or contact us at (724) 698-2994 to get started.