
ASTM Package Integrity and Transportation Testing
ASTM International provides guidelines, standards, and testing procedures that ensure product and packaging safety. Keystone Package Testing is an ASTM certified lab and has transit testing capabilities for many ASTM Testing Standards. ASTM is an organization that stands for the American Society for Testing and Materials. The standards set forth by ASTM are accepted globally.
Our professional testing team strives to give our customers more time and energy on product development instead of testing. In addition, we can accommodate flexible and rigid packages of all sizes, including large pallets.
Request a quote to get started. Have questions about ASTM transportation testing? Contact us for more information.
Summary of ASTM Package Integrity Testing
Firstly, many industries rely on ASTM International standards like those outlined by ASTM D, ASTM F, and ASTM/ISO, to ensure that their products are delivered safely. Industries include:
Some of the ASTM test methods that are the most popular for this category are packaging drop test standards, packaging seal integrity testing, pouch seal integrity testing, package leak testing, and burst test packaging.
Common ASTM Package Testing Standards
Secondly, ASTM D4332 test describes a plan for conditioning containers, packages, or packaging components. This method should be used as the relevant conditioning standard when packaging quantification is required.
Additionally, the ASTM D4169 standard evaluates anticipated transportation hazards through distribution cycles that include air, freight, and sea travel. So, these hazards replicate the shipping container stress as a form of packaging performance testing. Keystone breaks down the differences between ASTM D4169 and ISTA Series 3 testing with a comparison chart and additional information here: ISTA Series 3 vs ASTM D4169
ASTM F1980 Accelerated Shelf-Life Testing evaluates the effects of time on the integrity of the sterile barrier system. The test enables manufacturers to evaluate the integrity and reliability of their products and make informed decisions about their shelf life and expiration dates.
Why is ASTM Package Transportation Testing Important?
Lastly, ensuring product safety reduces the risk of damage or spoilage during transportation, which can lead to customer complaints, product recalls, or financial losses.
Additionally, proper transportation testing allows companies to optimize packaging designs, using the minimum necessary materials while maintaining product integrity. Also, this optimization can lead to cost savings in terms of materials, transportation, and storage. By preventing product damage during transit, companies can avoid expenses associated with replacing damaged goods.
The primary purpose of ASTM package testing is to evaluate the package’s ability to protect the product during transit. Therefore, it helps identify potential weaknesses during the transportation system. Factors a package may be subjected to include:
- Burst Strength
- Cold Chain
- Compression
- Forklift Handling
- Impact
- Seal Strength
- Sterile Barrier
- Temperature Validation
- Vibration
ASTM D4169 Testing: Performance Testing of Shipping Containers and Systems
ASTM D4169 testing — formally the Standard Practice for Performance Testing of Shipping Containers and Systems, currently published as ASTM D4169-23e1 provides a uniform basis for evaluating the ability of shipping units to withstand their distribution environment. Rather than isolating individual packaging components for testing, D4169 instead evaluates the complete shipping unit container, cushioning, and product or dummy load together.
In other words, the package is tested as it will actually move through handling, stacking, vibration, and environmental hazards across a distribution cycle, so the results reflect real-world performance rather than the behavior of any single component on its own.
Standard and Special Conditioning Under ASTM D4332
ASTM D4332 — the standard practice for conditioning containers, packages, or packaging components for testing — gives labs two conditioning paths before performance testing begins. First, standard conditioning holds a shipping unit at typical ambient temperature and humidity, representative of everyday storage and transit.
Alternatively, special conditions push further, exposing the container to elevated or reduced temperature and humidity for a defined period in order to simulate extremes like desert heat, arctic cold, or high-humidity tropical routes. Either way, choosing between standard and special conditioning early in a test plan determines whether results reflect everyday shipments or a defined worst-case distribution environment. Ultimately, that decision feeds directly into the distribution cycles and schedules used in ASTM D4169 testing.
Expert ASTM Compliance Testing Laboratory
Keystone Package Testing is an ASTM certified packaging testing lab and is proud to provide customers with reliable testing and reports. With international accreditation, competitive pricing, and quick turnaround time, Keystone is the right package testing partner.
Our testing engineers are experienced and have a thorough knowledge of industry standards. Furthermore, they are prepared to guide you through the package testing process. Let’s get started! Request a quote or contact us at (724) 657-9940.
ASTM Test Standards
Additionally, listed below are some of the most common standards that we test for packaging. If you are looking for a specific standard that is not listed here, please contact us!
General Distribution and Transportation Simulation
- ASTM D4169: Performance Testing of Shipping Containers and Systems
- ASTM D5331: Evaluation of Mechanical Handling of Unitized Loads
- ASTM D6055: Mechanical Handling of Unitized Loads and Large Shipping Cases and Crates
- ASTM D6179: Rough Handling of Unitized Loads and Large Shipping Cases and Crates
- ASTM D7386: Performance Testing of Packages for Single Parcel Delivery Systems
- ASTM D7660: Pressure Tests on United Nations Packaging
Compression and Stacking Strength
- ASTM D4577: Compression Resistance of a Container
- ASTM D642: Compressive Resistance of Shipping Containers, Components and Unit Loads
Vibration and Shock
- ASTM D999: Vibration Testing of Shipping Containers
- ASTM D3580: Vertical Linear Motion
- ASTM D4168: Transmitted Shock Characteristics of Foam-in-Place Cushioning Materials
- ASTM D4728: Random Vibration Testing of Shipping Containers
- ASTM D5112: Vibration (Horizontal Linear Motion) Test of Products
- ASTM D5416: Abrasion Resistance of Stretch Wrap Films by Vibration Testing
- ASTM D6537: Instrumented Package Shock Testing for Determination of Package Performance
Drop and Impact
- ASTM D880: Impact Testing for Shipping Containers and Systems
- ASTM D5487: Simulated Drop of Loaded Containers by Shock Machines
- ASTM D5265: Bridge Impact Testing
- ASTM D5276: Drop Test of Loaded Containers by Free Fall
- ASTM D6344: Concentrated Impacts to Transport Packages
Environmental and Conditioning
- ASTM D3103: Thermal Insulation Performance of Distribution Packages
- ASTM D4332: Conditioning Containers, Packages, or Packaging Components for Testing
- ASTM F2825: Climatic Stressing of Packaging Systems for Single Parcel Delivery
Flexible Packaging and Seal Integrity
- ASTM D3078: Leaks in Flexible Packaging by Bubble Emission
- ASTM D4991: Leakage Testing of Containers by Vacuum Method
- ASTM D5094: Gross Leakage with Threaded or Lug-Style Closures
- ASTM D7030: Creep Testing of Corrugated Fiberboard Containers
- ASTM F88: Seal Strength Testing of Pouches and Flexible Barrier Materials
- ASTM F1140: Burst and Creep Testing
- ASTM F1929: Detecting Leaks in Medical Packaging
- ASTM F1980: Accelerated Aging of Sterile Barrier Systems for Medical Devices
- ASTM F2054: Burst Testing of Flexible Package Seals Using Internal Air Pressurization Within Restraining Plates
- ASTM F2095: Pressure Decay Leak Test for Flexible Packages With and Without Restraining Plates
- ASTM F2096: Detecting Gross Leaks in Packaging by Internal Pressurization (Bubble Test)
- ASTM F2824: Mechanical Seal Testing for Cups and Containers
- ASTM F3039: Detecting Leaks in Nonporous Packaging or Flexible Barrier Materials by Dye Penetration
Miscellaneous
- ASTM D951: Water Resistance of Shipping Containers by Spray Method
- ASTM D2063: Torque Retention for Packages with Continuous Thread Closures
- ASTM D2658: Fiberboard Box Testing
Interested in the EMC/EMI, climatic, dynamic, shielding effectiveness, or IP Code testing of a product? Follow the corresponding links or www.keystonecompliance.com for more information.
