ASTM Package Integrity Testing Laboratory

ASTM Package Integrity and Transportation Testing

ASTM International provides guidelines, standards, and testing procedures that ensure product and packaging safety. Keystone Package Testing is an ASTM certified lab and has transit testing capabilities for many ASTM Testing Standards. ASTM is an organization that stands for the American Society for Testing and Materials. The standards set forth by ASTM are accepted globally. 

Our professional testing team strives to give our customers more time and energy on product development instead of testing. In addition, we can accommodate flexible and rigid packages of all sizes, including large pallets.

Request a quote to get started. Have questions about ASTM transportation testing? Contact us for more information.

Summary of ASTM Package Integrity Testing

Firstly, many industries rely on ASTM International standards like those outlined by ASTM D, ASTM F, and ASTM/ISO, to ensure that their products are delivered safely. Industries include:

Some of the ASTM test methods that are the most popular for this category are packaging drop test standards, packaging seal integrity testing, pouch seal integrity testing, package leak testing, and burst test packaging.

Common ASTM Package Testing Standards

Secondly, ASTM D4332 test describes a plan for conditioning containers, packages, or packaging components. This method should be used as the relevant conditioning standard when packaging quantification is required.

Additionally, the ASTM D4169 standard evaluates anticipated transportation hazards through distribution cycles that include air, freight, and sea travel. So, these hazards replicate the shipping container stress as a form of packaging performance testing. Keystone breaks down the differences between ASTM D4169 and ISTA Series 3 testing with a comparison chart and additional information here: ISTA Series 3 vs ASTM D4169

ASTM F1980 Accelerated Shelf-Life Testing evaluates the effects of time on the integrity of the sterile barrier system. The test enables manufacturers to evaluate the integrity and reliability of their products and make informed decisions about their shelf life and expiration dates.

Why is ASTM Package Transportation Testing Important?

Lastly, ensuring product safety reduces the risk of damage or spoilage during transportation, which can lead to customer complaints, product recalls, or financial losses.

Additionally, proper transportation testing allows companies to optimize packaging designs, using the minimum necessary materials while maintaining product integrity. Also, this optimization can lead to cost savings in terms of materials, transportation, and storage. By preventing product damage during transit, companies can avoid expenses associated with replacing damaged goods.

The primary purpose of ASTM package testing is to evaluate the package’s ability to protect the product during transit. Therefore, it helps identify potential weaknesses during the transportation system. Factors a package may be subjected to include:

ASTM D4169 Testing: Performance Testing of Shipping Containers and Systems

ASTM D4169 testing — formally the Standard Practice for Performance Testing of Shipping Containers and Systems, currently published as ASTM D4169-23e1 provides a uniform basis for evaluating the ability of shipping units to withstand their distribution environment. Rather than isolating individual packaging components for testing, D4169 instead evaluates the complete shipping unit container, cushioning, and product or dummy load together.

In other words, the package is tested as it will actually move through handling, stacking, vibration, and environmental hazards across a distribution cycle, so the results reflect real-world performance rather than the behavior of any single component on its own.

Standard and Special Conditioning Under ASTM D4332

ASTM D4332 — the standard practice for conditioning containers, packages, or packaging components for testing — gives labs two conditioning paths before performance testing begins. First, standard conditioning holds a shipping unit at typical ambient temperature and humidity, representative of everyday storage and transit.

Alternatively, special conditions push further, exposing the container to elevated or reduced temperature and humidity for a defined period in order to simulate extremes like desert heat, arctic cold, or high-humidity tropical routes. Either way, choosing between standard and special conditioning early in a test plan determines whether results reflect everyday shipments or a defined worst-case distribution environment. Ultimately, that decision feeds directly into the distribution cycles and schedules used in ASTM D4169 testing.

Expert ASTM Compliance Testing Laboratory

Keystone Package Testing is an ASTM certified packaging testing lab and is proud to provide customers with reliable testing and reports. With international accreditation, competitive pricing, and quick turnaround time, Keystone is the right package testing partner.

Our testing engineers are experienced and have a thorough knowledge of industry standards. Furthermore, they are prepared to guide you through the package testing process. Let’s get started! Request a quote or contact us at (724) 657-9940.

ASTM Test Standards

Additionally, listed below are some of the most common standards that we test for packaging. If you are looking for a specific standard that is not listed here, please contact us!

General Distribution and Transportation Simulation

Compression and Stacking Strength

Vibration and Shock

Drop and Impact

Environmental and Conditioning

Flexible Packaging and Seal Integrity

Miscellaneous

 

Interested in the EMC/EMI, climatic, dynamic, shielding effectiveness, or IP Code testing of a product? Follow the corresponding links or www.keystonecompliance.com for more information.