ISTA 1D: Package Testing of Packaged Products Weighing Over 150 lb (68 kg)
ISTA 1D testing is an extended procedure that determines the integrity of individually packaged products. As an ISTA and ISO 17025 certified lab, we realize the importance of parcel delivery system shipments and ISTA 1D package testing. Meeting the ISTA 1D simulation integrity testing requirements can be difficult. We understand the challenges and guide companies through the process.
Keystone Package Testing quickly delivers accurate and comprehensive test reports shortly after the completion of the testing. We are in constant communication throughout the test process. Keystone takes a consultative approach throughout the entire test program.
Request a quote to see why so many companies partner with Keystone. Have a question about ISTA 1D testing? Contact us and we will determine the best course of action.
Summary of ISTA 1D Package Integrity Testing for Individually Packaged Products
ISTA 1D is a general simulation performance test that covers the testing of individually packaged products weighing 150 pounds (68 kg) or more when prepared for shipment.
ISTA Series 1 is generally the least strenuous of the ISTA tests. However, when applied correctly, ISTA 1D will provide benefits such as:
- Shortened packaged development time and confidence in product launch.
- Protection of products and profits with reduced damage and product loss.
- Economically-balanced distribution costs.
- Customer satisfaction and continued business.
Additionally, ISTA 1D testing can be used to compare the relative performance of package and product design alternatives.
ISTA 1D Package Testing Procedures
Note that only one sample is required for this test. The sample should be the untested actual package and product. If this is unavailable, packaging must be as identical as possible.
The ISTA 1D test procedure calls for tests including:
- Atmospheric Measurement Test Block-Temperature and Humidity.
- Compression Conditioning Block- Compression.
- Vibration Test Block-Fixed Displacement.
- Random Vibration.
- Shock Test Block-Drop or Impact.
- Impact and Rotational Drop.
The chart below is from the standard and provides more guidance on the testing procedure and requirements:
| Sequence # | Test Category | Test Type | For ISTA Certification |
| 1 | Atmospheric Preconditioning | Temperature and Humidity | Required |
| 2 | Compression Conditioning | Machine or Static | Required |
| 3 | Vibration | Fixed Displacement Vibration | Required |
| Alternative Random Vibration | |||
| 4 | Shock | Drop | Required |
| Alternative Incline Impact (conbur) | |||
| Alternative horizontal impact | |||
| 5 | Shock | Rotational Edge Drop | Required when not testing face 1 |
ISTA Testing Report
Upon completion of testing, a report is created encompassing the necessary data:
- Test engineer
- Date of testing
- Package failures (if any)
- Test Results
- Conditioning
The test report should be submitted to ISTA. If the product and package have met the ISTA requirements, the company will print the ISTA mark on its packaging along with a license number.
This signifies that the package has passed the requirements of the ISTA pre-shipment testing. This package certification is recognized globally. To maintain this certified status, the product must be retested if there are changes to the product, process or package.
Expert ISTA 1D Package Testing Facility
As an ISTA-certified package testing lab, Keystone Compliance can meet your package testing needs, including ISTA 1D. By providing quick turnarounds, competitive pricing, and engineering assistance, Keystone has become a leader in the package test lab industry.
Receiving a quote to complete ISTA-1D testing is as easy as completing our online quote form or calling us at (724) 657-9940.
Additional related standards referred by ISTA 1D include
- ASTM D5276
- ASTM D5487
- ASTM D880
- ASTM D4003
- ASTM D6179
Other ISTA Standards:
Interested in the EMC/EMI, climatic, dynamic, shielding effectiveness, or IP Code testing of a product? Follow the corresponding links or www.keystonecompliance.com for more information.